LCD SHOW HIGH PRECISION ANTI-STATIC MULTIFUNCTION REWORK STATION INSTRUCTION MANUAL 992D/992DA Series English Thank you for choosing this type of Unsoldering Equipment with Hot Air. The product is designed for soldering and unsoldering without lead. Please read the User Guide thoroughly before use, and keep it in a safe place for reference. Warning!!! Use the machine, the following basic measures should abide, avoid electric shock or cause injury or damage caused by fires. 1. To ensure personal safety, after the machine completed work, please turn off the main power switch, and unplug the power cord if long time no use. 2. To ensure personal safety, you must use the original approval or recommendation of the parts, otherwise it will lead to serious consequences. 3. Machine failure must be by professionals or the company designated personnel for repair. 4. This product is grounded three-wire plug,must be inserted within the threehole grounded outlet, do not change the plugs or use ungrounded three adapter made it bad grounded. 5. Hot air gun or soldering station is open, its temperature are likely to reach 400 degrees. Do not use it near flammable gas, objects. Tube and the heat emitted very hot, can burn the body, do not touch the hot pipe and direct injection to heat the human body. 6. Hot air gun is turned on, do not leave the jobs site. 7. When the hot air gun opening do not install nozzle, the heat pipe and the nozzle must be cooling. Then installed the other nozzle. 8. Please keep inlet and outlet air flow, don't have obstruction. 9. After use, remeber that the cooling body, the handle should be released into the handle frame, then shut down the machine to sleep. 10. Do not use a soldering iron to weld outside the work; Do not iron percussion table to clear the residual flux, this could seriously damage the iron. 11. The machine welding will take smoke, please do proper ventilation. 1. If the supply cord is damaged, it must be replaced by a special cord or assemble available from the manufacturer or its service agent. 2. WARNING: This tool must be placed on its stand when not in use. 3. --Be careful when using the appliance in places where there are combustible materials; --Do not apply to the same place for a long time. 4. --Be aware that heat may be consucted to combustible materials that are out of sight; --Do not leave the appliance unattended when it is switched on. 5. --This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. --Children should be supervised to ensure that they do not play with the appliance. 6. Air pump type: --Before shipment pleae be sure fix screw at the bottom of the machine (M5*20 white), otherwise it will cause serious problem. --Before using please remove the screw(M5*20 white) at the bottom of the machine, otherwise it will cause serious problem. I. Products Feature 1. Using the new SAMSUNG microcomputer processor PID programmable temperature control technology and implantation of the most high-end precision PID program. The machine to every 20 ms as a cycle, using super speed to tracking detection the gun and iron actual temperature and correction. Magic temperature compensation to make its temperature stability. Temperature error and temperature compensation rate, to beyond the same type of products in the market. At the same time machine also upgraded the LCD display, using the latest digital dynamic LCD screen, its beautiful appearance. Accurate display the gun/iron temperatrue and various functional instructions(air gun automatic / manual function, show Fahrenheit/ Celsius display, iron dormancy time etc.). With dynamic volume instructions, display stick out a mile. So operation is handy! At the same time the internal use of SMT double panel manufacturing process, internal process system, the direction of signal clarity, machine stability and safety performance is further improved, can adapt to a variety of harsh environment. 2. The gun heater adopts a ceramic heater. Heating element firmly around the model of ceramic rapid and uniform heating up. Ceramic super high temperature and very tough material at long time high temperature under the condition of no deformation, greatly enhance the heating element stability, prolong the life of the heating element. 3. In the hot air gun automatic function unique safety protection function, the power to open all the circumstances, the handle set intelligence design. So we must the put the handle on the gun holder and take handle gain, and then its can normlly work. This design effectively avoid the air guns in unknown circumstances use elsewhere caused by fire of other accidents. 4. The machine parts with self testing function, all the smart temperature / short circuit/open circuit/ overload and so on fault display and protection function. 5. Powerful human function design, with the following 6 function: A. Air gun automatic / manual function: When choosing the automatic function, put the gun handle back on the holder, the machine automatically cut off the heating up and cooling, its effectively improve the heater service life and energy saving, good for environmental protection and high safety factor. Can be effective to avoid hot air gun handle caused by fire of other accidents. Select the manual function. When the gun handle back on the holder,that the gun is not cool and keep in work. Its very suitable for frequent operation and save cooling and heating time to improve work efficiency, it is recommended to use the manual function status was finished, please switching back to the automatic function to improve safety! B. Temperature correction function: Adapted due to environmental conditions or the replace the heater / fan blower/ iron tips caused by iron or hot air gun temperature deviation, this feature can be corrected temperature. Correction of temperature range: ±50°C. C. Celsius/Fahrenheit temperature display function: Meet different market needs to design the temperature display mode. According to the custom to choose. D. Iron sleep function: Iron automatic detection self working condition, when not in use is at a standstill. Reaches the set time to sleep, iron temperature automatic cooling to 100°C enter sleep state. Which can effectively prevent the iron tips oxidation and prolong the service life, energy saving and environmental protection. Sleep time can be provided with a range of powerful, can set range:0~99 minutes, walking for 1 minutes, the user can use to set. If you don't want to sleep, can be set the sleep time at 0. E. Soldering iron has smoke absorbed function: Smoke generated by soldering iron was immediately sucked away, after a dust-sheet absorption, filtration, this function is to achieve air purification effect, to bring users healthy, environmnetally friendly work environment, no longer have to worry about the smoke produced for the use of soldering iron. F. The products with vacuum suction pen, and when the need to use the vacuum suction pen to draw the IC, you can unplug the soldering iron smoke absorbed tube connector,suction tube connected to the vacuum pen, using the vacuum suction pen draws IC.(Optional) 6. Iron part adopts Hakko heater, quick temperature rise, temperature stability, long service life,static design,prevent electrostatic damage the SMD element. II. Specification Model | 992D Brushless fan | 992D/992DA Pump type Power Consumption | ≤700W | ≤720W Measurement | L157xW185xH124mm ±5mm | L253xW186xH124mm ±5mm Weight | 4.3kg | 4.7kg Working environment | 0~40°C/32~104°C Storage environment | -20~80°C/-4~176°F Store humidity | 35%~45% Hot Air Reworks Airflow type | Brushless fan is a gentle wind | Diaphragm pump spiral wind Air Flow | ≤120L/min | ≤28L/min Temperature Range | 100~480°C/212~896°F Temperature Stability | ±1°C Display Type | LCD Display Handle cable length | ≥90cm Soldering iron Temperature Range | 100~480°C/212~896°F Temperature Stability | ±1°C Tip of ground voltage | <2mV Tip of ground impedance | <2ohm Display Type | LCD Display Handle cable length | ≥120cm III. Performance comparison table Function \ Model | 992D Brushless fan | 992D/992DA Pump type Display type | LCD | LCD Fahrenheit/ Celsius Conversion | YES | YES Gun Automatic/ Manual | YES | YES Temperature correction | YES | YES Iron sleep | YES | YES High temperature protection | YES | YES Gun type | Brushless fan | Diaphragm pump The way of control | Digital PID | Digital PID Iron suction smoke function | NO | NO / YES VI. General Usage 1. Suitable for a various kind of soldering or desoldering (removals) purposes of the electronic components such as: SOIC, CHIP, QFP, PLCC, BGA, SMD, etc. (especially mobile phone's cable). 2. Shrinking, Paint drying, adhesive romoval,thawing,warming, Plastic welding. [page number not written] V. Operating instructions Hot aire rework operation 1. Desoldering station should be in a good place, pump type must remove the screw at the bottom of the case, first please install air gun frame in the left of the machine, then the handle must be set in the handle frame, other wise air gun will not work (factory set the air gun for automatic function) it has the unique security features, effective prevention of air gun in unknown circumstances oh hold in other parts of fire or other accidents). 2. Install the proper nozzle(as far as possible use large diameter nozzle). Connect the power, turn on main power switd. 3. Open the air gun power switch, display window first display set temperature then display "---",at this time desoldering station for standby,users can choose manual mode; or press gun temperature plus button " ↑ " for increasing the required temperature settings, click gun temperature minus button " ↓ " to reduce the required temperature setting, step 1°C ( long press for quick setting temperature ). When the setting was finish, please picking up the gun handle that the gun into the normal heating condition. When the gun working indicating lamp (gun display on lower right corner )! Warming up the indicating lamp bright, constant temperature the indicating lamp will regular high flicker, cooling the indicating lamp off. Adjusting airflow knob setting appropriate airflow, temperature stay stable will be normal operation. After the thermostat can visually see indicating lamp flashing at high speed,and then high precision PID program in milliseconds to high - speed tracking and compensate the gun actual temperature. So that the gun into the high stability and high precision constant temperature condition! (Figure A) 4. Must put the hot air gun on the gun bracket after works completed. The machine would cut off the power automatically. The hot air gun directive light off, which is enter in the cool air mode. It would read out "---" when the TEMP is less than 100°C,then the machine would enter into standby mode. Soldering iron parts 1. The soldering iron handle connected, it will handle on the iron frame. 2. Open the iron power switch, the heater heating. Then can point the plus button " ↑ " is increase required the iron temperature setting, point point the minus button " ↓ " is reduce required the iron temperature setting, the step to 1°C ( long press for fast set temperature), the set required operating temperature, desoldering sets of iron into the normal heating state, this time iron indicator ( the lower-right corner of air gun display window ) is on! Warming always, regular high-speed flash when the thermostat, cooling off. Indicator when the iron work a regular high-speed flash into a constant temperature after normal working! 3. Work is completed, clean high-temperature sponge to clean up the residue of the iron lips under re-plated on a new layer of solder, the iron into the iron frame, you can turn off the power! 5 Not: Soldering iron has suction smoke function, in the case of iron switch turn on but air gun switch turn off, need to turn on "SMOKE ABSORBER" switch startup suction smoke function. Figure A 350.←Program high-speed tracking temperature compensation instruction The vacuum suction pen usage Figure C 1. When the vacuum suction pipe is required, can be vacuum suction pen pipe connect into iron smoke absorbed pipe interface. 2. Air guns blowing demolition IC, IC foot tin melt the use vacuum suction pen to pick up IC. 3. If the vacuum pen attractive force small can not suction IC, proper adjustment large airflow, increasing the attractive force of the vacuum pen. The sucker of the vacuum pen has different size, according to the IC size choose it, large IC use big sucker, small IC with a smaller sucker. Note: Connected to the vacuum pen blow demolition of the IC, as far as possible use the maximum wind, short-term use to prevent air gun handle overheating and damage. 4. When the air gun is no use, if you want to start smoke absorbed function, you need to open the iron switch and smoke absorbed switch, the attractive force big or small of the vacuum pen can be changed by adjusting the airflow. VI. Product images and descriptions 1 21 20 19 18 17 992DA SOLDERING STATION & SMD REWORK STATION 2 in 1 SOLDERING 2 1 2 3 4 5 6 7 8 9 AIR AIR 300. °C °F 08 SLEEP 380. °C °F AUTO MANUAL HOT AIR ↓↑ 16 15 14 ↓↑ 13 12 11 10 9 HOT AIR SOLDERING SMOKE ABSORBER 111 000 3 4 5 6 7 8 6 1. Model 2. Adjust the airflow knob 3. Air gun air outlet interface 4. Gun switch 5. Iron switch 6. Iron smoke absorbed switch 7. Iton inhale interface 8. Iron six core socket 9. Gun temperature display 10. Air gun indicator 11. Gun °C/°F display status indication 12. Air gun manual or automatic status indication 13. Air gun temperature increase button 14. Air gun temperature decrease button 15. Iron temperature decrease button 16. Iron temperature increase button 17. Iron sleep time 18. Iron Fahrenheit or Celsius display 19. Iron work indicator 20. Iron temperature display 21. Gun airflow analog values VII. Function setup instructions Automatic / manual function of the air gun settings For example, the automatic function convert to manual function (factory acquiesce in automatic function): Press the hot air gun temperature plus and minus buttons at the same time for 4 seconds, "AUTO" display flashing, press air gun temperature minus button, the "MANUAL" flashing, after 5 seconds, the program automatically remember the exit, the "MANUAL" lights up, setup is complete. Air gun auto function °C AUTO MANUAL ↓ ↑ HOT AIR Press the 2 buttons at the same time for 4 seconds, set air gun auto or manual Air gun manual function Operate indicate figure 1 The temperature calibrate function settings 1. Press the soldering iron and the air gun temperature minus button at the same time for 4 seconds, "SOLDER-ING" and "HOT AIR " flashing, the soldering iron and air gun display window shows factory acquiesce in calibration temperature "000", such as the operation shown in Figure 2. 2. If wan to calibrate soldering iron temperature, press iron temperature plus or minus button to increase or decrease the required temperature compensation, 7 if want to calibrate air gun temperature, press air gun temperature plus or minus button to increase or decrease the required temperature compensation. (Compensation range: ±50°C ) , setup finished, the program automatic remember and exit after 5 seconds, " SOLDERING " and " HOT AIR " display to stop flashing, setup is complete. Soldering iron calibrate temperature Press the 2 button at the same time for 4 seconds, set temperature calibration. SOLDERING 000.°C 10 SLEEP ↓↑ SOLDERING 000.°C AUTO ↓↑ HOT AIR HOT AIR Air gun calibrate temperature Operate indicate figure 2 Celsius/ Fahrenheit conversion feature setting For example, Celsius display convert to Fahrenheit display(ctory acquiesce in degrees Celsius display state): Press the temperature plus button of iron and gun at the same time for 4 seconds, "°C" display flashing, press the soldering iron temperature minus button, "°F" flashing, program will automatically memory and exit after 5 seconds. Iron and gun temoerature display window value converse to Celsius display, Fahrenheit or Celsius display status indicate "°F" bright, setup is complete. Note: In normal state, "°C" "°F" just only show one, it is convenient to describe operation to displayed simultaneously. SOLDERING Fahrenheit or Celsius display status instructions (soldering iron temperature) °C °F 10 ↓↑ SLEEP Fahrenheit or Celsius display status indicator (air gun temperature) °C AUTO °F ↓↑ HOT AIR Pressing the 2 buttons at the same time for 4 seconds, set the Celsius/ Fahrenheit Operate indicate figure 3 8 Iron sleep function settings 1. Press soldering iron temperature plus and minus buttons at the same time for 4 seconds, "SLEEP" display flashing. ( Factory preset 0) 2. Press iron temperature plus and minus buttons to set the sleep time to the required time. 3. Stop operation to wait 5 seconds, "SLEEP" display stops flashing, the program automatically remember and exit, iron sleep indicate window directly display the setting sleep time. Settings finished. 4. Can be set the sleep time range form 0-99 minutes, step by step 1 minutes. Suction smoke function and vacuum pen usage instruction When air gun switch turn on, meanwhile suction smoke function startup: When air gun switch turn off, turn on iron switch and smoke absorbed switch, suction smoke function startup. Iron switch Iron inhale interface HOT AIR SOLDERING SMOKE ABSORBER 111 000 Air gun switch Iron smoke absorbed switch Operate indicate figure 5 VIII. Terms of Use 1. When turning on the main unit's power, the Hot Air rework's handle must be placed properly on the handle's rack. 2. Please ensure the Hot air's outlet is clear, must free from any blockages or obstructions. 3. After usage, the handle must be placed back on the handle's rack, let the unit cooling down (temperature gradually decreasing) until it displays "---" (Air flow stop), then turn off the Hot air power switch. 9 4. The unit comes with three standard nozzle sizes: Large, medium, small. When using the smaller nozzle the hot air volume must be adjusted to the maximum rate or set the temperature low and maintain it in a short time, to avoid prolonged use which could damage the hot air unit. 5. In regards to the usage requirements, choose the appropriate hot air flow, different hot air flow will cause the temperature to be slightly different, and please maintain the distance between the outlet and the object must be at least 2mm. 6. When the iron is used for the first time, please pay attention to check the iron tip warming condition, when the tip can melt the tin wire, please plate some tin on tip, then adjust to the desire temperature, 7. The tip temperature should not be too high, too high temperature would weaken the tip function. When interval using, can lowering the temperature. 8. Should be regularly use clean sponge to clear soldering tip, after finish use, should wipe clean soldering iron tip, plate new tin to prevent soldering iron tip oxide. 9. Do not use soldering iron smoke absorbed pipe, vacuum suction pen to draw on other foreign matter to prevent clogging the suction pipe. Time to open the iron smoke absorbed interface nut, clean up the dust piece of foreign matter or replace the piece of dust, to maintain the patency of the suction tube. Special instructions: Dear User! Our air gun and soldering iron handle adopt high strength stainless steel tube, the machine must be inspected or calibrated four times in normal working conditions during the production process, the copper tube could be slightly yellowing due to high temperature! When use the new machine first time, it is normal that the steel tube at a slight yellowing, please be assured! IX. The do's an don'ts 1. Do not rude when put on nozzle or use pliers to pull nozzle edge, Do not hard to bolt screws. 2. Nozzle can be install after the heating pipe and nozzle are cool. 3. High temperature can burn the human body, do not touch the heating pipes, or put the heat air spurting to face. At the starting, may be emitted white smoke, this is a normal phenomenon, this phenomenon will disappear later. 4. When replace the heating element, be careful don't damage the ground wire. 5. When doing replacement, should pay attention to the order and color of the connecting wire, if could not be wrong connection! 6. Please replace the same type of heating element or heater! 10 X. Display Notes 1. When the LED digital displays "--- ", it means the outlet temperature is below 100°C; the hot air rework station is in standby mode, and the handle is placed on the handle's rack. 2. When the LED digital displays " S-E ", it means the soldering iron and hot air rework's sensor is having a problem or handle is un- plugged, if this the case it needs to replace the heating element ( heating core's element and sensor components). 3. Display " F-1/F-2 ", shows the air gun is no wind protection, you need to check the fan and air gun power supply circuit. XI. Interchangealbe Component Description Replacement of Hot Air rework heating element Figure B 1. Ensure the Hot Air Rework is fully cooled down before replacing the element. 2. Figure, loosen the two screws on the handle. 3. Turns the handle anti-clockwise until it comes off and then remove the handle's cover. 4. Gently takes out the fan, loosen the three screws to remove the fixed wiring board. 5. The wiring board vice versa, apart from the heater wiring board connection cable, pay attention to the connection location. 6. Remove from the heat pipe heat body wrap body with mica paper, careful not broken ground wire of the steel. 7. Wraps well with the new heater mica, inserted into the tube, the attention heater to install in place. 8. According to the original location of the connection to connect heater. 9. When the reverse process by open bottles and handle back. Replacement of the soldering iron's tip and soldering iron heating core's element Figure D 1. Unscrews the nut No. 1, and then removes the steel tube No.2, followed by removing the tip which is going to be replaced. 2. For the replacement of heating core's element can be preformed by unscrewing the plastic cap No.4, pulls out gently the heating core's element No.6 along with the circuit board No.7, please carefully remember the connection of spring No.5. 3. The iron core from the circuit board welding, the replacement of the heating core, can be fitted well. Note that the order of the iron core wire connection. 11 Windpipe Handle cover 1 Handle cover 2 Vacuum suction pen Suction tube Sucker Component handle D=3mm D=6.5mm D=10mm Skeleton-type heater Mica paper Tube Nozzle Figure B Figure C Earthing spring 5 Thread heat 4 Tips 3 Gun 2 Screw 1 Spool 10 Handle cover 8 9 Air-intake duct 7 Board 11 Handle line Heater 6 13 Smoke steel tube 12 Voyage seat Figure D Common parts Nozzles specification and size Indicate the IC size A B 0.8 (0.03) ???? (???) (0.07) 1.8 QFB SOP PLCC SOJ BGA(CSP) mm (inch) A1125 QFP10X10 A1126 QFP14X14 A1127 QFP17.5X17.5 A1128 QFP14X20 A1129 QFP28X28 (0.39X0.39) (0.55X0.55) (0.68X0.68) (0.55X0.78) (1.1X1.1) 10 (0.39) 16 (0.59) 18 (0.75) 15 (0.59) 29 (1.14) A: 10.2(0.4) A: 15.2(0.6) A: 19.2(0.76) A: 15.2(0.6) A: 29.7(1.17) B: 10.2(0.4) B: 15.2(0.6) B: 19.2(0.76) B: 21.2(0.83) B: 29.7(1.17) 10 15 19 21 (0.39) (0.59) (0.75) (0.83) 29(1.14) A1135 PLCC17.5X17.5 A1136 PLCC20X20 A1137 PLCC25X25 A1138 PLCC30X30 A1139 PLCC12.5X7.3 (0.68X0.68) (0.78X0.78) (0.98X0.98) (1.18X1.18) (0.49X0.29) (44?) (52?) (68?) (84?) (18?) 15 (0.59) 19 (0.75) 24 (0.94) 29 (1.14) 6.9 (0.27) A: 18.5(0.73) A: 21(0.83) A: 26(1.02) A: 25(1.02) B: 18.5(0.73) B: 21(0.83) B: 26(1.02) B: 25(1.02) A1140PLCC11.5X11.5 A1141 PLCC11.5X14 A1182 BOFP24X24 A1187 TSOL 18.5X8 A1257 SOP 11X21 (0.45X0.45) (0.45X0.55) (0.94X0.94) (0.73X0.31) (0.43X0.83) 10 (0.39) 15 (0.59) 21 (0.83) 10 (0.39) 21 (0.83) A: 13(0.51) A: 15(0.59) A: 24.2(0.95) B: 13(0.51) B: 13(0.51) B: 24.2(0.95) 10(0.39) 10(0.39) 21(0.83) 18.5(73) 11.7(0.46) A1258 A1259 SOP 13X28 A1260 SOP8.6X18 A1261 OFP20X20 A1262 OFP12X12 (0.51X1.1) (0.34X0.71) (0.78X0.78) (0.47X0.47) 11.7 (0.48) 29 (1.14) 19 (0.75) 21 (0.83) 12 (0.47) A:20.2(0.8) A: 12.2(0.48) B:20.2(0.8) B: 12.2(0.48) A1263QFP 28X40 A1264QFP 40X40 A1265QFP [remainder of page not written] Product certificate Model NO. | Product ID | Examine | Upon examination product meet technical standards QC PASS Sales Date | Date of manufacture | Warranty Card Thank you for choosing this type of products, pleae read the following terms before using: 1. From purchasing date within 7 days, under normal use(Artificial damage),new package, not be disassemble and repaired ,enjoy replacement service. 2. From purchasing date within one year, under normal use, if there are quality problem, not be disassemble and repaired , enjoy free repair service. 3. For more than warranty, we provide a lifetime warranty service, free of labor costs, charge only spare parts costs. 4. Failure to present warranty card during warranty period, the company will not be a free service. 5. Users need warranty service, please contact your original sales unit. 6. When users need warranty service, please provide warranty card and purchase invoice, or receipt of the certificate of the company seal. 7. Warranty does not include transportation costs and provide on-site service. Maintenance records NO. | Date for repair | Cause | Fix date | Repairer Statement: The company reserves the right to improve and upgrade products, product specifications and design are subject to change without notice.